Switch-Barrel Revolvers

While there are a number of what we might call “multi-caliber,” or “convertible,” revolvers available on the market, the guns that I call “switch-barrel” revolvers are far and few between. While you’ll probably find some factory-produced convertibles on the shelf of your local gun shop, the switch-barrel revolvers are normally custom propositions, made one at a time by talented gunsmiths.

The rarity of these guns makes them super interesting to lots of RevolverGuys, so let’s take a look at a pair of switch-barrels that I ran across in 2024.

SIMILAR, BUT NOT THE SAME

But first, some definitions. In my lexicon, a “multi-caliber” or “convertible” revolver is a different animal than a “switch-barrel.”

The former class of guns includes revolvers that can be adapted to shoot a variety of calibers through the same barrel, often by changing the cylinder out for another. Popular examples of these guns include the .22 LR / .22 WMR convertible Ruger Single Six and Super Wrangler, the .357 Magnum / 9mm and .45 Colt / .45 ACP Ruger Blackhawk Convertibles, and the .38 Special / .357 Magnum / 9mm convertible Taurus Model 692.

The Ruger Super Single Six and Super Wrangler are convertible revolvers in .22 LR and .22 WMR

While the ability to shoot multiple calibers through the same barrel makes these guns quite versatile, a switch-barrel gun really ups the ante.  In a switch-barrel system, the barrels can be removed and replaced with others, allowing the user to change the length and profile at will. In some cases, the barrels can even be replaced with substitutes bored for an entirely different caliber, which means the range of possible calibers is limited only by the strength and size of the frame (and the strength and size of your bank account).1

Longtime RevolverGuy readers may recall our industry-leading examination of the Janz revolvers, and in particular, their switch-barrel Type EM-S and Type E-S models that can accommodate calibers ranging from .22 LR to .454 Casull on the same frame.  These are examples of what I mean by “switch-barrel” revolvers.

Image courtesy of Till Hazel, Janz Revolver USA

The German Janz revolvers are quite expensive and sold only through a single point of contact in the United States, but fortunately for us RevolverGuys, we’ve got some homegrown models of our own that we can appreciate.

FINKS CUSTOM GUNS

The first of these is the innovative Moreno Interchangeable Barrel System (MIBS) revolver from Finks Custom Guns. Friend Dave Fink showed me the (then) new MIBS revolver package when I was at Gunsite for the 2023 Pat Rogers Memorial Revolver Roundup, and I was immediately intrigued by the design.

This MIBS sample is equipped with Dave Lauck’s Performance Revolver Grip (PRG). Note the barrel latch on the topstrap, located between the sights.

Designed by gunsmith Jake Moreno, the MIBS Package is a modification of the Smith & Wesson L-Frame revolver that allows the user to easily remove and replace barrels without the use of tools. A thumb latch on the top, forward edge of the frame releases the barrel shank so the barrel can be unscrewed from the frame by hand, and replaced by another with a different profile or barrel length.

Image courtesy of Finks Custom Gunsmithing

The MIBS latch rides below the sighting plane, so it doesn’t interfere with the shooter’s view of the sights. It’s easily operated, yet protected from inadvertent actuation by a spring system that’s robust enough to withstand typical brushes against the control. Since the latch is pushed rearward to release the barrel, you won’t activate it when drawing from the holster. With proper care and a good fitting holster, it won’t be an issue when holstering either, as the front sight tends to shield it a bit.

Image courtesy of Finks Custom Gunsmithing

The barrel and frame threads are carefully timed so the MIBS barrels screw into place easily, yet are properly clocked. The barrel extensions are also carefully cut to provide a proper barrel-cylinder gap dimension.

Image courtesy of Finks Custom Gunsmithing

While the MIBS package doesn’t currently allow you to change calibers, the ability to easily change barrel profiles is a big plus. With a MIBS package, a shooter can quickly change from a shortened barrel for defensive use to a long barrel for hunting or competition.  Barrels with different sights (including optics), tailored for specific missions, can be quickly swapped out as well with the MIBS system.

Image courtesy of Finks Custom Gunsmithing

The Finks Custom Guns MIBS package adds a whole lot of versatility to your sixgun, and readers are encouraged to visit the Finks Custom Guns website, or give them a call, to find out more.

QPR PRECISION GUNSMITHING

Friend Milt Morrison is one of the industry’s best custom gunsmiths and a wellspring of creativity. His extensive background in machining opens the doors to a great degree of customization in his projects, and there’s perhaps no better display of his creativity and skill than the switch-barrel revolver of his design that he showed me at the 2024 Shootists Holiday.

Milt’s “Chameleon” switch-barrel revolver is based on a Ruger Blackhawk upper receiver / cylinder frame, and a grip frame of his own manufacture. The custom grip frame allows him to make subtle changes, where needed, to improve handling, and to keep tolerances tight and consistent. It also allows him to use  materials that provide colorful accents, and enhance the beauty of the guns.

The heart of the Chameleon is a Figure-8-shaped band that rests at the base of the removable barrel, just ahead of the threaded barrel extension. One hole in the band allows the ejector rod to pass through it, and the other hole accepts the base pin. The ejector rod actually passes through a threaded locking sleeve, which is used to secure the barrel to the frame.

The Figure-8 band at the base of the barrel is seen at 9 O’Clock in this photo, because the barrel has been partially unscrewed from the frame. It normally sits on the other side of the frame.

Milt’s Chameleon is capable of shooting a wide variety of calibers on the same frame, courtesy of his unique removable barrel system. When Milt first showed me the gun, it had a .357 Magnum cylinder and barrel installed, but within just a few minutes, he had converted the gun to a .45 Colt by replacing the barrel and cylinder. He could have, just as easily, replaced the cylinder and barrel with others chambered for .41 Magnum or .44 Magnum, which he had on standby.

Custom cylinders and barrels chambered in .357, .41, and .44 Magnum, from top to bottom.

Milt has carefully machined the barrel extensions and cylinders to prevent a shooter from installing a dangerously mismatched combination. A smaller caliber barrel will not fit when a larger caliber cylinder is installed.  For example, a .44 Magnum cylinder won’t fit into the frame when a .357 Magnum barrel is installed, as a safety feature. It takes careful machining to ensure the barrels are easy to remove, but clock properly when installed, and Milt’s experience is evident here when you see how consistently the different barrels mate to the receiver.

Here’s the disassembly process, in stages. It begins with a screwdriver . . .
. . . which is used to remove the ejector rod housing from the barrel.
Removed ejector rod housing and screw at bottom right.
A cleaning rod with a threaded tip is then inserted through the outboard hole of the Figure-8 band on the barrel, to engage the threaded locking sleeve that secures the barrel to the frame. The ejector rod passes through this locking sleeve, when the ejector rod assembly is installed.
You can see the locking sleeve, as it starts to get pulled out of the ejector rod tunnel by the cleaning rod. The removed ejector rod housing and screw sit below the gun.
The cylinder base pin is pulled out next. The threaded tip on the cleaning rod screws into the tip of the base pin to assist in pulling it out of the frame. From top to bottom: Cylinder base pin on cleaning rod; Pass-through barrel locking sleeve next to threaded cleaning rod tip, and; Ejector rod housing and screw.
The cylinder is removed from the frame . . .
. . . then a special barrel wrench, which fits the Figure-8 band, is used to begin unscrewing the barrel from the frame.
The final bit of barrel unscrewing can be done by hand, once the wrench breaks the tension.
The disassembled gun, ready for a new cylinder and barrel set to be installed. The whole process of disassembling and reassembling the gun can be done in just a handful of minutes.
Note the locking sleeve has been placed on the tip of the ejector rod, at left, to demonstrate how the ejector rod passes through it when everything is assembled.

Milt manufactures the cylinders and barrels, and can chamber them for any cartridge that is safe to shoot in the .44 Magnum-sized frame. Barrel lengths and sights are all customizable to suit the shooter’s needs, so you can have a long barrel installed for long range hunting, and swap it out for a faster-handling short barrel when you get back to camp, or when you hit the river with your waders and fishing gear. Similarly, you can set one barrel up for optics, while another wears robust fixed sights of your choice.

Most shooters wouldn’t object to buying additional guns in different calibers and barrel lengths, but Milt’s exquisite Chameleon allows one gun to do the work of dozens, with the appropriate conversion kits on hand. It’s a beautiful, precision instrument, that will turn a lot more heads than a collection of factory production single actions, chambered in a handful of calibers.

Check out the QPR Precision Gunsmithing website to see the Chameleon and more of Milt’s excellent work, to include his custom “Smolt” (a Colt barrel on a Smith & Wesson frame, combining the best of both worlds) and “Cougar” (a Colt barrel on a tough Ruger frame–he’s even put a Python barrel on a GP100 receiver) revolvers, that always leave me drooling. You’ll also want to see his exquisite, Western Hunter revolver, his John Taffin-inspired .44-40 pocket pistol, his custom packages built on Ruger Vaqueros, Colt New Services, and others, and his extensive menu of gunsmithing services.

If you can imagine it, Milt can build it!

*****

ENDNOTES

1.) The ability to change calibers is super neat, but some of the most popular switch-barrel guns haven’t incorporated the feature, like the long-since discontinued Dan Wesson revolvers, that have sadly not been resurrected by the new Czech version of the company. I actually saw a Dan Wesson-marked Model 715 revolver at the 2019 SHOT Show, but it had disappeared by the next year’s show and there’s not a single revolver in the current Dan Wesson catalog. A RevolverGuy can only hope that we’ll see the multi-barrel Dan Wesson “Pistol Pack” come back to the catalog, someday.

The Dan Wesson Model 715 was last seen in the catalog in 2019

 

Author: Mike

Lieutenant Colonel (Ret.) Mike Wood is a bonafide revolver nut, a certified law enforcement instructor in handgun, shotgun, patrol rifle, less-lethal, and diversionary device disciplines, and the author of Newhall Shooting: A Tactical Analysis, the definitive study of the infamous, 1970 California Highway Patrol shootout in Newhall, California. Mike wrote the "Tactical Analysis" column at Police1.com for 8 years, and enjoys teaching both armed citizens and law enforcement officers.

8 thoughts on “Switch-Barrel Revolvers”

  1. My fondness for switch-barrels began with a super-clean Dan Wesson 15-2 VH4, with bluing so deep you could drown in it! Since then, a few more DW revolvers and barrels have come my way, including a beautiful W12 snubby and a nickel 14 with 4 & 6-inch barrels that’s so shiny a guy could shave with it.!

    The CA DOJ roster keeps most Dan Wessons out of my hands unless they’re C&R or private party transfers. This is just as well, as Sabrina the thoroughbred and Missouri Fox Trotter Ramblin’ Jazz gots to be cared for!

    1. Ricky, I have almost no experience ith the Dan Wessons, but they intrigue me. I’m glad you manged to get your mitts on a few and hang onto them.

  2. Excellent article as always Mike
    I have wondered why they became known as switch caliber guns, and not switch cartridge guns. When I swap out the cylinders Buntline Colt from .22 LR to .22 mag, I am not changing calibers.
    But I am using a different cartridge.
    Keep up the good work.

    1. Thank you Sir, much appreciated!

      It’s a good point. I guess if we’re really splitting hairs, we could say the 9mm is a different caliber than .38 Spl / .357 Mag, but they’re so close we can treat them as identical, for all practical purposes. “Switch-Cartridge” makes a whole lot more sense than “Switch -Caliber” in most cases.

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